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• Midtronics Battery Tester
• Midtronics Battery Tester Parts

Midtronics PDF download.Midtronics will repair or replace the tester and reship. MIDTRONICS BATTERY TESTER SOFTWARE UPDATE. Version: Laptop Battery Tester 2. Download Information; File Size: 463.23KB. The software for the ED-18 Battery Analyzer (or tester). Midtronics ED-18 update wizard to download software. Complete battery life trending through conductance test. By coupling conductance testing with a simple system load or voltage test, the system. The Midtronics EXP series expandable battery tester and electrical system analyzers provide fast, accurate battery and electrical system analysis.

INSTRUCTION MANUAL

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Midtronics Battery Tester

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Summary of Contents for Midtronics Celltron ULTRA

Midtronics Battery Tester Parts

• Page 1: Instruction Manual

  September 2008 168-641G ® Universal Stationary Battery Analyzer For testing stationary batteries used in UPS systems, power utility, and telecommunications industries INNOVATION TECHNOLOGY QUALITY WORLDWIDE INSTRUCTION MANUAL INNOVATION TECHNOLOGY QUALITY WORLDWIDE..
• Page 2 This page intentionally left blank.
• Page 3 Celltron ULTRA Contents • •..
• Page 4 Contents Celltron ULTRA • •..
• Page 5 • Wear protective rubber gloves. Test Capability • Wear a protective apron or shop coat. The Celltron ULTRA tests lead-acid batteries that are 2, 4, • Perform service work only for which you have been 6, 8, 10, 12, 14, and 16 V. The analyzer can test batteries trained.
• Page 6 Measures jar temperature in Celsius or Fahrenheit SD memory card reader Transfers test data to a PC through a USB port Midtronics printer with an AC adapter H a n d h e l d p r i n t e r..
• Page 7 Celltron ULTRA Chapter 2: Description Chapter 2: Description Display, keypad, and connections NOTE: The analyzer shuts off after approximately 2 minutes of inactivity to conserve its battery pack. Connector for the NiMH battery pack charger Infrared (IR) data transmitter Sends test data to an IR printer or to a PC with an..
• Page 8 Chapter 2: Description Celltron ULTRA Selection screens Scrolling lists Scrolling lists contain items that extend above and below When you turn on the analyzer it will default to the last the screen or the selection box that contains them. To menu screen displayed.
• Page 9 Celltron ULTRA Chapter 2: Description Menu Structure This section describes the menu structure using a tree diagram to help you navigate through the screens. Selectable items are capitalized or in bold, and screen titles are italic. You can find more detailed information on how to select options and test parameters in Chapters 4 and 5. Main Menu Icon..
• Page 10 Chapter 2: Description Celltron ULTRA LOW VOLTAGE (scrolling/numeric) The range (1.000 to 22.000) depends on the VOLTS PER JAR. JARS ONLY ENTER Press to select a test mode. MODE (check boxes) JARS ONLY Test only the jars on the string. JARS & 1 STRAP Test jars and their connections on the string.
• Page 11 Celltron ULTRA Chapter 2: Description ULTRA change with jar temperature. To compensate, the uses the temperature you select to adjust the percentage of the reference value. TEMP. UNITS (check boxes) DEGREES F DEGREES C TEMPERATURE (scrolling/numeric) Range: 0 to 50 °C ( 32 to 122 °F). AC RIPPLE ENTER Press to select the string’s AC ripple.
• Page 12 Chapter 2: Description Celltron ULTRA BATTERY SETUP (menu icon) (Continued from OPEN) DELETE (icon) ENTER To delete a saved test setup, press STRING INFO (scrolling) ENTER Scroll to the site name and press WARNING ENTER BACK The analyzer will ask if you want to delete the file. Press to continue or the key to cancel.
• Page 13 REPORTS (menu icon) VERSION (icon) ENTER Press to display the serial numbers of the analyzer, cable, flash memory, and EEPROM firmware versions. The information will be helpful when you call Midtronics for software updates, service, and parts. UTILITIES SETUP (menu icon) ENTER Press to display the UTILITIES SETUP menu. This menu has seven utilities, four of which support the test process.
• Page 14 Chapter 2: Description Celltron ULTRA STRING INFO (scrolling/numeric) Select from 0 to 100%. JAR WARN ENTER Press STRING INFO (scrolling/numeric) Select from 0 to 100%. JAR FAIL ENTER Press STRING INFO (scrolling/numeric) Select from 0 to 100%. SAVE AND CONTINUE..
• Page 15 Celltron ULTRA Chapter 2: Description Page 22 168-641G BACKLIGHT TIME (scrolling) Press ENTER BACKLIGHT TIME (scrolling) Select the duration of the backlight when the analyzer is inactive. The range is 0 to 10 seconds. LANGUAGE (icon) Press to select a language.
• Page 16 Chapter 2: Description Celltron ULTRA DMM (icon) (Continued from SCOPE) CURRENT (icon) CURRENT Connect to the jar to estimate the AC ripple current in the jar. BATTERY MANAGER (icon) Press to add or edit models and reference values in the database.
• Page 17 Celltron ULTRA Chapter 2: Description • •..
• Page 18 Chapter 2: Description Celltron ULTRA • •..
• Page 19 Celltron ULTRA Chapter 2: Description • •..
• Page 20 The reference values in STRING SUMMARY, BATTERY MANAGER, and on the website are only guidelines. Note the voltage of the jars • Midtronics updates the website with new reference values when they are created. If you create a reference value for Determine a reference value • a jar model, e-mail the value and information to net@ Set options in the UTILITIES SETUP menu •..
• Page 21 Celltron ULTRA Chapter 3: Determining a reference value Testing a sample of jars 4. Test one jar five times in a row on float charge. Conduc- tance results should be within ± 2% of each other. 1. Choose at least 30 jars from one manufacturer with the NOTE: If the test results do not conform to this pattern, an same make, model, power rating, age (within 6 months), electrical signal might be present in the system.
• Page 22 Chapter 4: Utilities Celltron ULTRA Chapter 4: Utilities Selecting Celsius or Fahrenheit (TEMP) The UTILITIES SETUP menu has eight options, three of which support the test process. If you make no selections, the Select Celsius or Fahrenheit as a unit of measure before analyzer uses the default settings. For the critical WARNING setting your test parameters in BATTERY SETUP. The last and TEMP settings, the analyzer will remind you with a saved TEMP selection becomes the default unit of measure.
• Page 23 T h e r e a r e s e v e n s e l e c t a b l e l a n g u a g e s i n t h e 4. To highlight the characters you want to change, press Celltron ULTRA software for the display and printed ENTER BACK .
• Page 24 Chapter 4: Utilities Celltron ULTRA • •..
• Page 25 Celltron ULTRA Chapter 5: Selecting test parameters Chapter 5: Selecting test parameters ENTER If you are testing a string for the first time, use the NEW test to create a new string name. menu in BATTERY SETUP to create a string name and choose 4. The default string name or the last string tested will ap- its test parameters. If you make no selections, the analyzer ENTER pears. Press for the editing screen. uses the default settings when you test the string. (See Menu structure in Chapter 2.)
• Page 26 Chapter 5: Selecting test parameters Celltron ULTRA Table 5: Maximum of jars per string JARS ONLY JARS & 1 STRAP JARS & 2 STRAPS Max. number of jars Max. number of jars Max. number of jars 480 jars for 2 posts..
• Page 27 Celltron ULTRA Chapter 5: Selecting test parameters Selecting a test mode (JARS ONLY) or on a percentage of your choice. ARROW 1. Press the keys to highlight BATTERY MANAG- The default is JARS ONLY. ENTER ER, and press ARROW keys 1. Press the to highlight JARS ONLY, JARS & 1 STRAP, or JARS & 2 STRAPS in the STRING INFO list, and ARROW 2. Press the keys to highlight REFERENCE DEVEL-..
• Page 28 Chapter 5: Selecting test parameters Celltron ULTRA ENTER SETUP to test a string, see Selecting the TEST option in 3. Press to accept. Chapter 6: Testing. NOTE: Once you start the conductance portion of the To save your settings for immediate testing, connect the..
• Page 29 Celltron ULTRA Chapter 5: Selecting test parameters ENTER 4. In the MODEL ID screen, your USER DEFINED selection is select REFERENCE, and press ENTER highlighted. Press to change the name. NOTE: If you change the model name and save it, the new name overwrites the original model name in the da- The cursor blinks to the right of the last space or charac- tabase.
• Page 30 Chapter 5: Selecting test parameters Celltron ULTRA • •..
• Page 31 It displays these labels in the results. Midtronics recommends that you establish a testing test results to help you keep track of the jar posts and straps routine to monitor conductance loss and prevent failures.
• Page 32 • site condition a strap in this chapter.) • jar rating You can use the Midtronics PC software to enter this information after you test the string and download the test results. If you do not have the PC software, keep this •..
• Page 33 Celltron ULTRA Chapter 6: Testing • •..
• Page 34 Chapter 6: Testing Celltron ULTRA The test pattern for a string !OUTDATED CARD FILE! SAVE FILES TO First test at the jar post, then at the strap. After testing the jar COMPUTER. THEN DELETE FROM CARD posts and straps, test the next jar in the direction in which ENTER OR PRESS the straps and jar cables connect the jars (Figure 4).
• Page 35 Celltron ULTRA Chapter 6: Testing Guidelines • Do not place clamps or probes on stainless steel hardware, such as bolt heads, washers, or threaded posts. Stainless steel hardware can yield low conductance values. If you have to test on stainless steel, record it in your testing records.
• Page 36 Chapter 6: Testing Celltron ULTRA • the conductance value is below the reference • If the jar has one set of posts, test the jar value connected to the jar you just tested. Follow the steps in Attaching the cable to jar posts in this •..
• Page 37 Celltron ULTRA Chapter 6: Testing Voltage 0.0 volts want to retest. Conductance 0 mhos RETEST 7. Press the key. When testing VOLTS THEN CONDUCTANCE, the PRESS After retesting, the analyzer will display the new results. 5 TO ADD JAR option is available only during the To retest another jar or strap, scroll to it and press the voltage par t of the test. During conduc tance..
• Page 38 Chapter 6: Testing Celltron ULTRA • •..
• Page 39 Celltron ULTRA Chapter 6: Testing • •..
• Page 40 Chapter 7: Test results and reports Celltron ULTRA Chapter 7: Test results and reports After you test a string, you can view and interpret test were displayed as you tested the string: results, and archive the results to establish a maintenance..
• Page 41 Celltron ULTRA Chapter 7: Test results and reports STRING ID ABC TEST TECHNICIAN: ABC123 on printout only BATTERY MANUFACTURE: XYZ STATIONARY BATTERY on display only BATTERY MODEL: MODEL 12345 9/28/2005 3:35 PM STRING STATISTICS * REFERENCE : 1000S mhos (siemens) value selected in BATTERY SETUP JARS : Number of jars in the string..
• Page 42 Chapter 7: Test results and reports Celltron ULTRA Jar statistics prints after STRING STATISTICS. Jar data The JAR STATISTICS report shows the volt and mhos/ The values in JAR DATA (JAR STATISTICS on the printout) are siemens results for jars with their measured percentages of the test results for jar posts and straps. The analyzer displays the reference value (%REF) you selected in BATTERY SETUP.
• Page 43 Celltron ULTRA Chapter 7: Test results and reports NOTE: NOTE: You can retest any jar or strap displayed in JAR DATA. The analyzer displays and prints dashes ( _ _ _ _ _ ) if you selected VOLTS ONLY in BATTERY Refer to Retesting after testing the string in Chapter SETUP, or if you selected VOLTS THEN CONDUC- TANCE, but did not complete the conductance measurement.
• Page 44 Chapter 7: Test results and reports Celltron ULTRA Determining the strength of the string • Provide warranty data for your supplier To help you determine the strength of the string, use Options STRING the percentages of the reference value from There are three ways you can archive test results using the SUMMARY for all of the jar posts and straps. Table 7 lists..

• Page 45: Test Counter

  8. Repeat steps 5, 6, and 7 for each screen you want to card, make sure its tab is in the locked position be- print. fore using. The Celltron ULTRA can read and write files when the card is in the locked position. Always BACK 9. Press the..
• Page 46 Chapter 7: Test results and reports Celltron ULTRA • •..
• Page 47 Celltron ULTRA Chapter 7: Test results and reports • •..
• Page 48 Chapter 8: Digital Multimeter (Dmm) Celltron ULTRA Chapter 8: Digital Multimeter (Dmm) ARROW 2. Run/hold To use the Celltron ULTRA multimeter, press the keys to highlight the Dmm icon in the Main Menu, and Press 2 to toggle between RUN mode (measure and ENTER..
• Page 49 PC software the charge level of the battery pack. The square is black application, refer to their manuals or call Midtronics when the battery pack is fully charged. It gradually changes Customer Service for assistance. (See Patents, Limited to white as the charge level declines.
• Page 50 If the printer is not receiving data, corrupt. Try to salvage the files by copying them to your PC remove the printer and the Celltron ULTRA from direct using the card reader included in the kit (USB port required). sunlight. If the printed characters are not clear or are Reformat the memory card using the FORMAT option in the partially missing, recharge the battery and reprint.
• Page 51 Celltron ULTRA Chapter 9: Troubleshooting • •..

• Page 52: Power Requirements

  Specifications Celltron ULTRA Product Specifications Model Number: LCD—FSTN CTU-6000 (analyzer); CTU-6000 KIT 6 6 . 5 2 m m x 3 3 . 2 5 m m ( 2 . 6 2 i n x 1 . 3 1 i n ) ,..

• Page 53: Limited Warranty

  Limited Warranty from Midtronics are covered by a 6-month warranty. The Celltron ULTRA is warranted to be free of defects in materials and workmanship for a period of one year from date of purchase. Midtronics will, at our option, repair or replace the unit with a remanufactured unit.